Requirement for quality system(RQS):
Requirement for quality
system is a key to a quality system that will sustain through staff changes and
not depend on individuals. A management system is a tool to successfully lead
an organization in a structured and systematic way and constantly improve
the processes in order to increase customer satisfaction and reach the
goals of the organization. The success of a management system is highly
dependent upon the commitment from top management.
Fabric
inspection
Fabric
inspection is done to determine the quality of the fabric, whereas, advanced
quality GMT is made .10% fabric fabrication of total fabric is inspection. If
there are 40 points 10-yard fabric, then fabric will be ok, But when found above
10 point fabric is not acceptable.
Fabric
inspection requirement
To
maintain good relations with the buyer’s If the buyer can’t correctly give a
GMT, then the company faces a significant loser. Fabric inspection is done to
protect against this loss. After cutting the project to make the correct GMT.
This will not result in shipment from time to time. So this time fabric
inspection is done to avoid wastage prevention. Fabric inspection is done to
protect the company’s reputation.
Fabric inspection was done on 3 system:
1.
4 point system
2.
10 point system
3.
Dallas system
4 point system:
In this system, the number of defect points in one hundred square yards of the fabric is determined through inspection. If the defect point in each one hundred square yards of fabrics is 40 or above, then that fabric will be considered as rejected. Based on the fabric and quality of the garments, the acceptability of defect points may be determined by more than 40 also, but in that case, it depends on the understanding of the buyer and the seller. The chart of point determination for the defects in fabrics, given below:
Size of Defect penalty point
Up
to 3 inches 1 point
3
inch to 6 inches 2
point
6
inch to 9 inches 3
point
Up
to 9 inches 4 point
Hole
size 1 inch 2
point
Hole
size up to 1 inch 4
point
Example:
A fabric inspector during fabric inspection his had been got to find defect 3 inches below at 4 areas, 3 to 6 inches defect at 6 areas, 6 to 9 inches at 2 areas, 9 above inches defect at 1 area and 1 inch above hole at 1 area of the fabric that fabric width is 48 inch and 120 yards length.
4 defect below 3 inches 4×1= 4 points
6 defect between 3 to 6 inch 6×2= 12 points
2 defect between 3 to 6 inch 2×3= 6 points
1 defect between 3 to 6 inch 1×4= 4 points
1 defect hole up to 1 inch 1×4= 4 points
------------------------------------------------------------------------------------------------------------
Total = 30 points
Points per 100 square yards
Total defect points 100 36 inch
= --------------------------------------------- × ---------- × ---------------------------------------------------
Total fabrics yardage (Yds) The width of the examined fabric (inch)
30×100×36''
= ----------------
120×48
= 18.75 defect points per 100 sq. Yds.
Take 10% fabric inspection on the 4 points.
Up to 3 inches 1 point (white sticker)
Fabric received from the fabric supplier inventory and keep the record. Collect fabric supplier inspection report 100%. All colors and shades must be checked in the shade matchbox against the color slandered and the approved sample by two-person. (D65, TL84, UV light).
Take 10% fabric inspection on the 4 points.
Up to 3 inches 1 point (white sticker)
3 inch to 6 inches 2 point (green sticker)
6 inch to 9 inches 3 point (yellow sticker)
Up to 9 inches 4 point (Red Sticker)
Hole size 1 inch 2 point
Hole size up to 1 inch 4 point (Red Sticker)
Individual roll point:
=Roll point×100×36 inspection yds executable width
= % yds average points for inspected lot total poin100×36 / Total inspection yds×cutable width
= % yds acceptable points for yds%.
1st Fabric inspection for 10% if fail then again 15% if fail then again 100%. If the fabric is less then 1000 meter then the inspection will be 100%. The fabric inspection must be either be alternated between two people every 2 hours, or a break schedule every 2nd hour, in order to make proper judgments and to avoid fatigue. Over and transmitted lighting minimum 1000 lux.
Individual roll point:
=Roll point×100×36 inspection yds executable width
= % yds average points for inspected lot total poin100×36 / Total inspection yds×cutable width
= % yds acceptable points for yds%.
Fabric type Average
Individual Roll
worsted wool 10
13
synthetic
13
17
corduroy
25
30
other
18
30
Reporting s/b during fabric
inspection. compare the fabric supplier report with the fabric inspection
report, if found discrepancy then needs to inform gm, QM & merchandiser. If
fabric inspection fails then this roll keeps separately in the rejection area
& inform to gm, QM & merchandiser for replacing that by fabric supplier.
Fabric inspection record s/b keep a minimum of 6 months.
Fabric Tasting
• Shrinkage
• Blanked
Shrinkage
Shrinkage is reduced by height and width an after washing
the fabric. That is why shrinkage reported. Then the pattern is made with shrinkage
percents. Here is the shrinkage test at 50/50 cm.
SHRINKAGE PROCEDURE
- Shrinkage s/b 10 % for cotton & 100% for denim & elastin fabric.
- Shrinkage fabric s/b length 55 commands wide 55 cm.
- Write roll no, yard, style name order no on shrinkage fabric.
- Four side mart s/b distance 50 cm by pen or sewing track & keep mast record before wash.
- Output side s/b overlock.
- Wash
- Shrinkage check & keep mast. Record after wash.
- Shrinkage report.
(Before Wash - After Wash)
Shrinkage = ------------------------------------ × 100%
Before Wash
Panton
adjust on according to shrinkage. If needed then make shrinkage wish pit set. For wash garments shrinkage process.If
non-wash garments then need a 10% shrinkage test(50.50cm) by steam& iron. Take measurement & keep recode
b4 & after steam 7 iron. Need to make laundry wash from 1st
initial size set & keep record before and after wash shrinkage. If
any variations found then need to inform quality responsible, merchandise.
Blanked
Blanked here is numbering at 10/10
square fabric, According to the number then the serial has been joined to the
overlook the swing machine. Then washed it. Check after that Blanket is usually
sidings to match.
Shade Blanket Procedure:
- Blankets/be 100%from rcv roll & blanket qty / s/be set.
- Length and wides/be 20cm and fabric s/be one way.
- Blanket sewing point s/be even and wash.
- If having a wash so s/be a wash. One set non-wash, two set wash.
- Blanket shad s/be to check with approval lab dip, counter sample wash.
- Standard, it s/be checked in the d65, to 83, right by minimum 2 person.
- Shade band summery with the report.
- Colour continuity control record.
- Shade s/be separated control record.
- Country plan send to cutting, sewing & packing.
- Packing s/be one country one shade.
- Colour continuity records s/be keep foe 6 months.
- If not match the shade blanket shade with the counter sample, lab dip & wash standard then need to check with for advice.
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